Using the slitting saw
I began to use the slitting saw yesterday, and, Boy, is it tough. The issue is that the arbor I bought doesn’t have a keyway, so if the blade catches, it still spins the top half of the arbor, but not the bottom half. This means that the bolt tightens and snaps. I broke 4 bolts yesterday on the arbor. Luckily, we had extra bolts at the shop we could use. If you plan on using an arbor without a keyway, I suggest you head to your local hardware store and pick up 5-10 extra bolts when, not if, you break one.
The solution for not catching the blade would be to go at a more constant rate. However, since our machine doesn’t have an auto-feed, it is really difficult to keep a constant speed. I’m gonna try to rig something up today with a drill, but given the high torque and low speed, this will likely be impossible.
Another issue is, since the blade I bought is High Speed Steel, I have to be really careful about using it on the material which has been torched, as this could dull the blade really fast. My answer to this was to do one pass with the carbide blade we have on hand to break thru the harder steel. The problem is that this took HOURS. Hours to cut a .5″ deep slit in 18″ of material.
I reccommend doing a test cut in some of the material which will be removed. This way, you can understand the limitations, and if you will need to make shallower cuts.
I’ll likely need to do more than one pass to get the blade to the proper depth. In my trial piece, I found I could only cut about 1″ deep with the 6″ blade without catching the blade.
Fixing the arbor
When the bolt snaps, this could be a difficult repair. As I had 4 snap on me, I had to try a vareity of techniques to fix it.
If you’re lucky, the bolt will snap so that you can simply grab the threaded half with pliers and twist it out. Try this first.
If there’s still some thread sticking out, but you can’t twist it out, you can weld a nut to it, and use a socket to get it out.
If the bolt breaks off inside the threads, the only solution I found is to drill it out. Find out what size drill you would need for that tap and drill with that bit, being really careful not to let the bit get off centered, as this could destroy the threads. I suggest doing this in a lathe if possible.
The worst case scenario, which happened to me, (along with everything else listed) is that somehow, the bolt
doesn’t break, but the threads strip. The bolt will twist, but won’t come out. In this case, you have to drill the bolt out from the head. The problem with this is that the bolt is free to spin, and will start to spin when you drill it. It took a really fine touch (Jimmy’s) to drill it out. He had to come up on it lightly and back off when it started to spin again.
Breaking the bolt is a pain to fix, so be really careful the blade doesn’t stick. If it does, shut the machine off ASAP. Don’t bother with trying to back off the table. Shutting off the machine will be much faster, and safer for your bolt.